DN350破拱机总装模块(齿轮型)
DN350破拱机总装模块(齿轮型)
| 参数名称 | 参数值 |
|---|---|
| 品名 | 破拱机,破拱阀,料仓破拱器,破拱装置,旋转破拱机,机械式破拱机,气密封破拱机,刮料破拱机,刮壁式破拱器 |
| 破拱介质 | 磷酸铁锂,新麦芽叶,药品,高性能磁性材料,碳粉,苯酚、尿素和三聚氰胺、精密磨料 (SiC, SeO2),铁氧体,碳,滑石,石墨,石膏,用于油漆的新材料。 |
| 应用行业 | 锂电,化工,食品,医药,工程塑料,钢厂,发电厂,矿石,环保等 |
| 尺寸 | DN50~DN1500.或非标定制 |
| 材质 | 钛材,不锈钢系列304.316L,2205.904.与物料接触部分衬陶瓷、四氟,喷涂陶瓷、喷涂特氟龙,喷涂碳化钨等,与物料接触部分不锈钢,碳钢等 |
| 刮板样式 | 一字型/直板型,F型刮板样式,双刮板样式以及上下刮板样式,可根据料仓样式定制角度,或客户指定样式 |
| 电机减速机 | 皖南、卧龙、国茂、西门子、ABB、SEW、Flender、NORD、住友,或客户指定品牌,防爆电机可选 |
| 品牌 | 常州同得利,国盛,江苏同得利 |
| 联系电话(陈经理) | 18068546632(微信同号) |
DN350破拱机总装模块(齿轮型)传动方式:直连式,整阀采用二代全齿轮传动结构,物料接触部分精抛光匹配。减速机:常州佳百利KAF77-58.34-Y3-4P硬齿面系列。电机:江苏士林3kW 380V 50Hz工频。内径DN350.外径570mm,高度175mm,整机长度1004.5mm(气密封型),整机高度720.31mm(带刮板高度)。
DN350 arch breaking machine assembly module (gear type) transmission mode: direct connection, the whole valve adopts a second-generation full gear transmission structure, and the material contact part is finely polished and matched. Gearbox: Changzhou Jiabaili KAF77-58.34-Y3-4P Hard Tooth Surface Series. Motor: Jiangsu Shilin 3kW 380V 50Hz power frequency. Inner diameter DN350. outer diameter 570mm, height 175mm, overall length 1004.5mm (airtight seal type), overall height 720.31mm (with scraper height).
旋转破拱机工作原理:
由电机带动破拱机蜗杆旋转,蜗杆与蜗轮啮合,通过蜗轮蜗杆的传动放大扭矩,再由蜗轮带动内圈,内圈带动刮板在料仓内旋转,强制性使物料从料仓中排出,从而打破物料的拱形结构,实现破拱。
Working principle of rotary arch breaking machine:
The motor drives the worm gear of the arch breaking machine to rotate, and the worm gear meshes with the worm wheel. The torque is amplified through the transmission of the worm gear, and then the worm wheel drives the inner ring, which drives the scraper to rotate in the silo, forcing the material to be discharged from the silo, thereby breaking the arch structure of the material and achieving arch breaking.

旋转破拱机 VS 空气炮的优势:
完全破拱:直接机械切割料拱,没有死角,不易残留和二次搭桥。
适配性强:对高粘、高湿、含油、易结块的物料效果明显,空气炮对这类物料常常力不从心。
保护仓体:没有高频振打,不伤仓壁、不裂焊缝,设备寿命更长。
连续运行:可以24小时持续工作,保障产线不停机。
低能耗:低速大扭矩,功耗比振动电机和空气炮都低。
Advantages of rotating arch breaking machine vs air cannon:
Completely broken arch: direct mechanical cutting of material arch, no dead corners, not easy to residue and secondary bridging.
Strong adaptability: It has a significant effect on materials with high viscosity, high humidity, oil content, and easy clumping. Air cannons are often unable to handle such materials effectively.
Protecting the warehouse body: No high-frequency vibration, no damage to the warehouse wall, no cracking of welds, and longer equipment life.
Continuous operation: It can work continuously for 24 hours to ensure that the production line does not stop.
Low energy consumption: Low speed and high torque, with lower power consumption than vibration motors and air cannons.

旋转破拱机相关参数及选型:
破拱器尺寸:DN50~DN1500.或非标定制。
密封方式:采用机械密封和气密封多种密封方式,防止物料进入传动装置。
破拱器材质:钛材,不锈钢系列304.316L,2205.904.与物料接触部分衬陶瓷、四氟,喷涂陶瓷、喷涂特氟龙,喷涂碳化钨等,与物料接触部分不锈钢,碳钢等。
刮板样式:一字型/直板型,F型刮板样式,双刮板样式以及上下刮板样式,可根据料仓样式定制角度,或客户指定样式。
电机、减速机选择:皖南、卧龙、国茂、西门子、ABB、SEW、Flender、NORD、住友,或客户指定品牌,防爆电机可选。

Parameters and selection of rotary arch breaking machine:
Arch breaker size: DN50~DN1500. Or customized non-standard.
Sealing method: Multiple sealing methods, including mechanical sealing and gas sealing, are used to prevent materials from entering the transmission device.
Material of arch breaker: titanium, stainless steel series 304.316L, 2205.904. The part in contact with the material is lined with ceramics, PTFE, sprayed with ceramics, sprayed with PTFE, sprayed with tungsten carbide, etc. The part in contact with the material is made of stainless steel, carbon steel, etc.
Scraper styles: linear/straight plate, F-shaped scraper styles, double scraper styles, and upper and lower scraper styles. The angle can be customized according to the silo style, or the style can be specified by the customer.
Motor and reducer selection: Wannan, Wolong, Guomao, Siemens ABB、SEW、Flender、NORD、 Sumitomo, or customer specified brand, explosion-proof motor is optional.
部分客户需求:
锂电负极材料用机械破拱装置,尺寸DN350.防止物料搭桥,工频电机防护等级IP55(2.2kW,约10RPM)SUS304.内表面和搅拌桨叶镜面抛光至Ra≤0.3m,外表面亚光处理。破拱装置的桨叶固定装置禁止使用螺帽、垫片等紧固件。破拱装置的轴端密封必须可靠且方便拆卸、不得出现漏粉情况、所有传动件,如轴承,密封圈等禁止与物料接触,接触部位可用四氟、石墨材质,禁止使用发泡硅胶。电机防护等级IP55:安徽皖南品牌,新国标二级能效IE4.减速机:为国茂品牌。
Partial customer requirements:
Mechanical arch breaking device for lithium battery negative electrode material, size DN350. to prevent material bridging, power frequency motor protection level IP55 (2.2kW, about 10RPM) SUS304. inner surface and stirring blade mirror polished to Ra ≤ 0.3m, outer surface matte treatment. The blade fixing device of the arch breaking device is prohibited from using fasteners such as nuts and washers. The shaft end seal of the arch breaking device must be reliable and easy to disassemble, and there must be no powder leakage. All transmission components, such as bearings and sealing rings, must not come into contact with materials. Contact parts can be made of PTFE or graphite materials, and the use of foam silicone is prohibited. Motor protection level IP55: Anhui Wannan brand, new national standard second level energy efficiency IE4. reducer: Guomao brand.
物料氧化铝细粉,破拱机DN350.2.2KW,转速6转/min,材质304.变频电机西门子,减速机国贸,做个配套的电柜,里面加变频器控制。
Material alumina fine powder, arch breaking machine DN350. 2.2KW, speed 6 revolutions per minute, material 304. frequency conversion motor Siemens, gearbox Guomao, make a matching electrical cabinet with frequency converter control inside.
物料:化工行业催化剂。DN350 转速5.1r/min,绝缘等级F,B级温升,防护等级IP65.防爆:隔爆 EXdⅡCT4.电机采用南阳防爆、ABB或佳木斯(材质与图纸需确认)DN350.304不锈钢,工作温度不大于180℃,法兰连接,杆长不小于0.8m。设置于锥斗底部,介质为催化剂细粉,无腐蚀性。正压3000Pa不泄露。电机:南阳防爆/佳木斯/ABB。防爆等级CT4.IP55.
Material: Catalyst for the chemical industry. DN350 speed 5.1r/min, insulation level F, B-level temperature rise, protection level IP65. explosion-proof: explosion-proof EXd Ⅱ CT4. motor made of Nanyang Explosion proof, ABB or Jiamusi (material and drawing need to be confirmed) DN350304 stainless steel, working temperature not exceeding 180 ℃, flange connection, rod length not less than 0.8m. Set at the bottom of the cone bucket, medium is catalyst fine powder, non corrosive. Positive pressure of 3000Pa does not leak. Motor: Nanyang Explosion proof/Jiamusi/ABB. Explosion proof grade CT4. IP55.
不锈钢破拱器 304破拱装置 304破拱器 破拱机总装模块(齿轮型) 旋转防爆刮料破拱器 粉尘防爆破拱器 精抛光破拱器
Stainless steel arch breaker 304 arch breaking device 304 arch breaking machine assembly module (gear type) rotating explosion-proof scraper arch breaking device dust explosion-proof arch breaking device precision polishing arch breaking device
工程塑料(聚乙醛、聚酰胺、聚氨酯等)的聚合与反应
塑料(环氧树脂、聚酰胺、聚酯等)的混炼
化学产品(密封材料、粉末涂料等)的揉捏
用于电材料产品的揉捏(电池材料、陶瓷、碳、EMC等)
常州同得利机械厂/江苏同得利科技专 业的团队,拥有二十余年经验,定制、设计、研发、生产经验丰富。为您提供专 业的设计、选材和指导,为不同使用工况量身打造一体化的输送设备。自动精加工中心,搭配进口自动设备,专有生产工装,提高生产效率和精度。
Changzhou Tongdeli Machinery Factory/Jiangsu Tongdeli Technology has a professional team with over 20 years of experience in customization, design, research and development, and production. We provide professional design, material selection, and guidance to tailor integrated conveying equipment for different operating conditions. Automatic precision machining center, equipped with imported automatic equipment and proprietary production fixtures, improves production efficiency and accuracy.
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